The Buzz

The X-37B: America's Amazing Space Plane (That Russia and China Fear)

A mysterious space plane has spent more than 670 days above Earth, hurtling along an orbital path that includes some of the world’s most volatile hotspots. Known the X-37B, the U.S. Air Force’s unmanned mini-shuttle whizzes along an average of two hundred miles above the surface of the Earth. Exactly what it’s doing up there is bit of a mystery.

The space plane that would eventually become the X-37B was originally conceived of by NASA in 1999. The Space Shuttle program had failed to bring down the per-pound cost of ferrying a payload to orbit, but a smaller, unmanned aircraft using newer technologies might prove more economical. Boeing’s Phantom Works division was given a four-year contract to develop the X-37 in conjunction with NASA, followed up in 2002 with a new agreement to develop an Approach and Landing Test Vehicle to test horizontal landing concepts. Once successful, that would be followed up with an actual Orbital Test Vehicle, a launch into space, and a Space Shuttle–like landing.

In 2004 NASA transferred the X-37 program to the Defense Advanced Research Projects Agency, known as DARPA. The ALTV vehicle successfully tested out atmospheric flight concepts, but NASA’s OTV space plane was never built. Instead, the U.S. Air Force built its own OTV space plane along the same lines. In fact, it built at least two.

The X-37 is lifted into space by a United Launch Alliance Atlas V rocket using Russian-supplied RD-180 liquid-fuel rocket boosters. It sits at the top of the rocket, encased in an aerodynamic payload fairing. The X-37 is twenty-nine feet, three inches long, with a wingspan of fourteen feet, eleven inches; it weighs five tons at launch. Its payload bay is seven feet long by seven feet wide—about the same as a pickup truck. In orbit, the space plane is powered by gallium arsenide solar cells with lithium-ion batteries.

According to the Air Force, the space plane tests a variety of technologies, including “advanced guidance, navigation and control, thermal protection systems, avionics, high temperature structures and seals, conformal reusable insulation, lightweight electromechanical flight systems, advanced propulsion systems and autonomous orbital flight, reentry and landing.” The missions are run on the ground by Third Space Experimentation Squadron at Schriever Air Force Base in Colorado.

The first space plane flight, OTV-1, launched from Cape Canaveral on April 22, 2010 on an Atlas V named AV-012. The web site NASA Spaceflight speculated that the spacecraft was carrying a payload of “technology demonstration and development experiments” for the Air Force’s Rapid Capabilities Office. OTV-1 would spend 224 days in space.

The X-37 was originally designed to spend up to nine months in space, but the Air Force quickly pushed beyond that threshold. The second mission, OTV-2 was the first flight of the second X-37B, and lasted from March 5, 2011 to June 16, 2012, a total of 469 days. OTV-3 was launched in December 2012 and returned on October 17, 2014, for a total of 675 days.

OTV-4 was launched on May 20, 2015, and has been up in space ever since.

What are the X-37s doing up there? There have been all sorts of theories. One theory was that the X-37 has been sidling up to the military satellites of potential adversaries such as China and Russia, examining them and even returning to American soil with them safely tucked into the payload bay. While this Blofeld-style act of orbital grand theft fires the imagination, the truth is that the X-37’s orbit is fairly easy to track and such a heist would take place literally in front of the entire planet.

Other theories are that the X-37 is a form of nuclear space bomber, loaded with nuclear bombs or even “Rods from God”—kinetic energy projectiles dropped from space that accelerate to hypersonic speeds, obliterating their targets on Earth. Parked in orbit for months at a time, the X-37 could provide a quick means of delivering devastation, faster than ICBM and more difficult to detect.

The last “sexy” theory is that the space plane is basically a spy satellite with the ability to return to Earth and have its optical sensors periodically upgraded. The X-37 has orbited over some interesting locations, including North Korea, China, ISIS-held territory and Iran. U.S. optical spy satellites are, however, quite large—the size of a school bus—and the X-37’s payload bay is far too small.