The Buzz

Could a New Type of Ammo Be a Game Changer for the U.S. Military?

Recently, much attention has been focused on the state of the U.S. military’s arsenal of small arms. After the announcement and subsequent cancellation of the U.S. Army’s 7.62 Interim Combat Service Rifle project, many were left wondering what the U.S. Army’s actual plan was for a future service rifle. One possible answer was demonstrated at the AUSA 2017 by Textron: the use of Cased Telescoped Ammunition (CTA) technology in small arms.

Unlike the use of CTA in vehicular autocannons, CTA in small arms is a rather recent development. While some early cartridge designs could technically be considered CTA (one example is the 7.62×38mmR ammunition used in the Russian M1895 revolver), these early designs did not have many benefits that modern CTA technology provides. During the Cold War, small-arms development mostly focused on caseless ammunition. This lead eventually to the H&K G11, a rifle that used caseless telescoped ammunition. The G11 participated in the U.S. Army’s Advanced Combat Rifle program and was accepted into service in the Bundeswehr. However, the G11 fell victim to budget cuts following the reunification of Germany, and not many military attempts to pursue caseless ammunition have happened since.

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Enter the Lightweight Small Arms Technologies (LSAT) program. At first, LSAT was simply an attempt to design lighter-weight small arms. Eventually, due to conflicts with the XM8 program, the LSAT program’s scope was limited to light machine guns. While LSAT briefly attempted to use caseless technology to achieve this goal, they eventually settled on the use of CTA. The LSAT program (which focused on 5.56) then became the Cased Telescoped Small Arms Systems (CTSAS) program in 2016. This also expanded the scope of the project to include other calibers. Currently, the CTSAS program, run by Textron, has successfully produced a line of polymer-cased and linked CTA, along with a series of belt-fed machine guns and magazine-fed carbines that fire this ammunition. The ammunition is at technology-readiness level 7, which means it has undergone various environmental durability and endurance tests.

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So what benefits does CTA have in small arms? The primary selling point for CTSAS CTA is, true to its name, a 41 percent weight reduction and 12 percent volume reduction compared to conventional ammunition. The CTSAS machine gun design itself also weighs less, with the 7.62mm variant weighing in at 14.5 pounds, compared to 21.8 pounds for the M240L, the Army’s current lightweight 7.62 machine gun, and 18.1 pounds for the PKP Pecheneg, the Russian military’s current 7.62 machine gun. The LMG also has reduced risk of cookoff, due to the chamber being separated from the barrel. In addition, the CTSAS CTA rounds use compacted propellant, which has better burn characteristics and takes up less case volume compared to traditional loose propellant. (Other CTA rounds, including those used in the CT40, are known to use loose propellant.) The round design also incorporates an end cap that forces the round into alignment with the barrel. This mitigates the possible problem of the round “anviling” into the barrel and rifling, and causing excess barrel wear. Another theoretical advantage for polymer CTA ammunition is reduced round cost, due to the smaller amounts of material and energy required to create each round; however, this has yet to be seen, due to economies of scale. The CTA round and LMG design have proven versatile, with 5.56-millimeter and 7.62-millimeter versions of the CTSAS machine guns and CTA being produced and tested. CTA has also been produced in a new 6.5 caliber, which is purported to have superior ballistics to current calibers.

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